Grinds Sugar into Consistent Icing Powder

The Bauermeister UCOM Sugar Grinding Mills are engineered for precision and efficiency in food processing. These mills feature explosion-resistant construction compliant with Atex 2014/34/EU regulations, ensuring safety in sugar processing facilities. They are specifically designed to produce icing sugar with fineness up to 90%

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Compresses and Shapes Tablets for R&D

The FlexiTab XL from Syntegon is a versatile single punch tablet press that caters to the unique production challenges in pharmaceutical, nutraceutical, and confectionery industries. Designed for early-stage R&D and clinical trials, this machine excels in producing a wide range of tablets and oblong forms, including multi-layered dosages with up to three APIs. The FlexiTab XL offers precise control over layering and sequencing, thanks to its enhanced data acquisition (DAQ) software. Capable of rapid changeovers, it supports tight schedule demands in research and development environments. The machine’s compact design ensures seamless integration into existing labs, while its hygienic build meets cGMP standards, facilitating fast and easy cleaning. Fully manual or automated sequencing of tablet production accommodates varied operational needs, making it a highly adaptable tool for any tablet formulation requirement.

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Deposits and Shapes Confectionery Products

The Makat HLM 35 RS Mogul Line from Syntegon’s Makat brand offers a robust solution for confectionery manufacturers navigating the demands of complex product depositing and shaping. This equipment is distinguished by its precise servo-driven chainless tray transport system, ensuring smooth handling and minimal wear. Designed for a variety of applications, it efficiently processes gummies, jellies, toffees, and hard candies with high accuracy and flexibility. With a throughput of up to 6,000 kilograms per hour, the system integrates seamlessly into existing production lines, featuring automated controls and real-time monitoring for enhanced productivity. The Makat HLM 35 RS is constructed from durable materials to withstand demanding operational conditions, offering energy-efficient operation with optional energy recovery systems and reducing steam and cooling water requirements. It complies with food safety standards, facilitating hygienic production with easy-to-clean components. Additionally, this equipment can be customized with various depositing options and sizes, supported by expert engineering services to ensure optimal performance tailored to specific production requirements.

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Automates Product Handling and Packaging Processes

The Syntegon Robotic Pick and Place Platform (RPP) offers a game-changing solution for diverse industries seeking to advance their packaging operations. This modular platform excels in automating product handling and placement with precision and efficiency.

Using integrated delta robots, the RPP system provides seamless product loading into trays or cartons, capable of achieving up to 140 picks per minute per robot, optimizing high-speed environments. Its design supports applications across pharmaceuticals, bakery products, confectionery, dairy, and more, enhancing operations from ampoules to chocolate bars.

With its compact footprint, the RPP is PLC-controlled, supporting remote monitoring and smart interface integration for scalable capacity adjustments. Its construction in stainless steel offers superior hygienic operations and compliance with rigorous industry standards, including IP65 protection for wash-down scenarios. The platform’s vision-guided inspection technologies ensure tight quality control, identifying and removing any defective products in the process.

Syntegon’s RPP system includes quick-change end-of-arm tooling for format flexibility, supporting gentle and safe product handling while reducing contamination risks. It simplifies cleaning with its open-channel, self-draining design, paired with optional CIP systems. Custom configurations and engineering support are available to tailor the platform to your specific production demands, ensuring streamlined integration into existing production lines.

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Packages Confectionery Products Efficiently

The SVE 1820 MR from Syntegon is a vertical packaging machine designed for food and confectionery manufacturers seeking efficient and flexible packing solutions. Utilizing a twin-tube system, it handles up to 440 pillow bags per minute, maximizing throughput while minimizing floor space. This machine excels at packaging diverse confections like gummies, jellies, and hard candies.

Syntegon’s SVE 1820 MR seamlessly integrates into existing production lines with its advanced automation features and PLC-controlled operations, ensuring consistent packaging quality. It’s compatible with various packaging styles, including reclosable Doy Zip bags, which cater to the growing demand for convenience. The machine supports eco-friendly options like paper-based packaging, reducing environmental impact without sacrificing shelf appeal.

Constructed from durable materials and featuring an intuitive design, the SVE 1820 MR offers easy maintenance and cleaning, enhancing uptime and efficiency. Its flexibility to adapt to different candy types and packaging formats makes it a valuable asset for confectionery businesses aiming to stay competitive in a dynamic market.

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Weighs and Packs Solid Products Accurately

The Linear Weigh Filler from Niverplast is a state-of-the-art solution designed to efficiently handle the weighing and packing of solid products such as dried fruits, nuts, and frozen berries. This equipment is engineered for precision, employing a self-learning system to maintain high accuracy across continuous operations, producing up to 15 cartons per minute. Its robust construction in stainless steel ensures durability and ease of maintenance, making it ideal for food packaging environments. With an intuitive touchscreen for simple operation and integration into automated packaging lines, it supports seamless workflow. Notably, the machine allows for big bag filling and easy adaptation to various box sizes. Suitable for diverse industries like food, packaging, and e-commerce, the Linear Weigh Filler meets rigorous production demands with energy efficiency and customization options for specific production needs.

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Aligns and Counts Products for Batch Processing

The Channel Counter from Niverplast B.V. is an expertly engineered counting machine designed to simplify batch processing across diverse industries, including bakery, meat, and e-commerce. It stands out for its hygienic design and high accuracy, achieving up to 98% precision in product counting. Utilizing a vibration technique for product alignment and a photocell technique for counting, it seamlessly integrates into existing packaging lines, synchronizing with bag-in-box and VFFS machines. Available with 2 to 8 channels, each equipped with backlash-free eccentric drives, it accommodates various batch sizes and product types, ensuring that components in contact with products adhere to food safety standards with stainless steel or food-grade plastics. With low wear and minimal maintenance requirements, the Channel Counter offers long service life and operates smoothly in high-speed environments, boosting efficiency in processing solid products like bread loaves, sausages, and custom plastic molds.

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Processes and Refines Chocolate for Consistent Quality

The Next Generation RC3000 Refiner/Conche from Hamburg Dresdner Maschinenfabriken is designed to streamline chocolate processing by integrating key functions—grinding, mixing, refining, and conching—in a single unit. With its compact and hygienically closed design, this machine is ideal for small to medium-scale chocolate, compound, and confectionery producers. The RC3000 features a specially designed shaft with adjustable grinding bars and pressure mechanisms, ensuring uniform quality in every batch. Capable of processing solid and liquid forms, it reliably handles materials like caramel pralines, truffles, and peanut butter chocolate fillings. Automated control systems, including PLC with a 10-inch touchscreen, and options such as a shear attachment for low-fat masses, enhance operational flexibility. Energy efficiency is maximized with geared motors, while temperature control and automatic conching deliver consistent results. Easy maintenance with safety access covers and EWON remote access for diagnostics ensure longevity and reliability in your production line.

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Transforms Raw Cocoa into Fine Chocolate

The Artisan Line from Hamburg Dresdner Maschinenfabriken revolutionizes chocolate production by seamlessly integrating roasting, winnowing, refining, and conching processes. This system excels with its versatile approach, effectively transforming raw cocoa beans into an array of fine chocolate products. The Artisan Line is tailored for batch operations, accommodating manual interventions while maintaining consistent quality control.

At its core, the system employs a batch roasting technique, ensuring thorough flavor development with optimal aroma extraction. The winnowing unit, equipped with a sophisticated bean breaker and multi-size screen decks, efficiently dehulls cocoa beans, yielding pristine nibs ready for further processing. The refining and conching components boast a unique shaft with adjustable grinding bars, ensuring precise control over texture and product quality for each batch.

With applications spanning from chocolate bars to artisanal pralines, the system supports a variety of end-products such as milk and dark chocolate couverture, truffles, and flavored chunks. The Artisan Line is an energy-efficient solution with reduced consumption through optimized motor controls, making it an environmentally conscious choice for high-quality chocolate production. Its robust design includes options for system customization to meet specific production requirements, complemented by engineering support to facilitate seamless integration into existing production lines.

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