Modular designed mixing and dispersing solution

Benefits

• Innovative agitator ensures shorter batch times
• Product quality is constant in each batch
• Patented pump mode for careful product handling
• System operation is very simple and straightforward
• Low operating and maintenance costs
• Design compliant with FDA and EHEDG regulations

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Dispense high volumes efficiently with multi-valve cluster systems

The Vanwyk Dispense Cluster is designed for high-capacity liquid dispensing where a limited number of ingredients must be dosed quickly and accurately. The system uses multiple high-capacity valves arranged in a circular configuration above a central weighing scale, enabling efficient bulk dosing into containers.

The dispensing process is based on pneumatically controlled valves with proportional dual opening, allowing controlled flow rates across different dosing stages. Valve sizes can be selected depending on the required throughput, supporting dispensing speeds exceeding 50 liters per minute for larger valves.

The system is available in single-circle or multi-circle configurations, allowing optimization between valve density and footprint. This flexibility enables the system to handle different production requirements while maintaining a compact layout.

The integrated weighing system ensures accurate dosing across large batch sizes, typically up to approximately 1250 kg, while maintaining repeatability. Stainless steel construction and controlled piping systems support reliable operation and compatibility with a wide range of liquid formulations.

The enclosed and configurable design supports safe and clean operation, with options such as ventilation, valve heating or cooling, and EX-proof configurations for handling sensitive or hazardous materials.

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Automate high-accuracy liquid dispensing across multiple ingredients

The Vanwyk Compact Dispense Line is a modular liquid dosing system designed for automated compounding of flavours, fragrances, and other multi-component liquid formulations. The system enables precise dispensing of up to hundreds of raw materials within a single line, supporting both small-dose accuracy and large-batch production.

The dispensing process is based on a linear setup with moving scales and electro-pneumatically controlled valves. A servo-driven actuator adjusts valve opening proportionally, allowing accurate control over flow rates across a wide dosing range. The dual-scale configuration enables high precision for small quantities while maintaining speed for larger volumes.

The system supports dispensing from as little as 2 grams up to batch sizes of approximately 1250 kg, making it suitable for both development and production environments. Barcode identification and self-learning control software ensure traceability and consistent formulation execution.

The enclosed design creates a clean and safe working environment, preventing contamination and minimizing operator exposure. Safety interlocks stop dispensing when access points are opened, while drip trays and controlled transfer systems reduce product loss.

The modular construction allows easy expansion, with options such as automatic container transport, valve heating or cooling, and EX-proof configurations for handling sensitive or hazardous materials.

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Fills and Seals Vials for Liquid Pharmaceuticals

The FLC 3000 from Syntegon is designed to efficiently fill and seal vials in liquid pharmaceutical production lines, particularly for high-demand products like Covid-19 vaccines and monoclonal antibodies. Its compact GMP-compliant design supports a wide filling range of 0.2 to 500 milliliters and achieves throughput of up to 600 vials per minute, reducing changeover times with only three format part sets required. The machine’s peristaltic pump technology ensures precise dosing while maintaining sterility, and it integrates seamlessly into production environments with options for full in-process control. A clean and hygienic design facilitates easy maintenance and operator safety, meeting stringent GMP and FDA requirements. The FLC 3000 can be customized with additional filling technologies and systems as needed, providing robust support for both batch and continuous operations.

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Fills, Disinfects, and Seals Food Containers

The Ampack FCL, LFS, and Osgood S-Series from Syntegon are high-speed cup and bottle filling machines meticulously engineered for dairy, baby food, and nutraceutical producers. These machines excel by incorporating a multi-stage processing system that includes filling, disinfection, and sealing, ensuring product integrity and extended shelf life. Designed to accommodate diverse applications, they handle end products such as yogurt, infant nutrition drinks, and ready-made meal trays with precision. Capable of processing up to 60,000 containers per hour, they offer seamless automation with integrated CIP/SIP systems for efficient cleaning. Configurations are available in clean, ultra-clean, and aseptic executions for optimal hygiene standards, and they meet stringent 3-A and GMP compliance certifications. Additionally, the modular design allows for integration into existing production lines, while the flexibility to switch dosing nozzles supports varied product types ranging from liquids to viscous slurries. With engineering support for customization, these machines guarantee reliable performance and adaptability to market demands.

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High-speed, intensive paddle mixer and agglomerator

The Cyclomix® from Hosokawa Micron is a multi-purpose high-shear impact mixer. It combines different processes in one single machine and is the ideal choice for intensive thermal processing of high energy input; high degree of dispersion and homogeneity and ultra-short cycle times.
The mixing vessel is conical shaped and has a central rotor that rotates at a speed up to 30 m/s. The speed of the rotor creates centrifugal forces that push the product to the vessel wall where the shape of the vessel causes an upward movement.

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Gently mixing with perfect accuracy

The Vrieco-Nauta® conical screw mixer from Hosokawa Micron is a convective mixer with high mixing efficiency and accuracy for large volumes of up to 100.000 liters, specially designed for segregative, free-flowing powders and pastes. The conical vessel design allows a wide range of filling capacities and the mass flow characteristic design minimizes segregation upon discharge. Because there are no horizontal internal surfaces, products are completely discharged, minimizing product loss and providing for easy cleaning. Suitable for a wide range of processing activities in the pharmaceutical, food, plastic, metals & minerals, nuclear, chemical, pigments and coatings industries.

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Compact high impact mixer for large volumes

The Schugi® Flexomix from Hosokawa Micron is a high-impact mixer developed to achieve a highly homogeneous mixture of powders and liquids. It is unlike any other continuous mixer with its vertical cylindrical chamber and vertical rotating shaft and is capable of handling high volumes of product. Its high rotational speed and turbulent mixing keep the mixer chamber clean; it provides accurate dosing of both liquid and solid components and is suitable for even the stickiest of media. Liquids of varying viscosity and steam can be added using atomizing nozzles mounted to the upper part of the chamber just above the upper mixing blades.

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Test drying processes for sensitive products

The 5-liter conical vacuum dryer from Hosokawa Micron is used for drying off heat-sensitive materials at typical 10 – 20 mbar absolute pressure in a batch process, this orbital vacuum dryer is the right tool for laboratory-scale experiments. It can handle pasty products, cakes or high viscosity slurries and delivers reliable attempts or simulations of drying and mixing. Suitable for powders, granules, pastes, viscous slurries, heavy and sticky products. Specially designed for heat-sensitive products or products that contain solvents that are toxic or explosive. It can also be used for vacuum operations such as reaction/crystallization, heating/cooling, sterilization, liquid/solid separation and de-aeration.

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Combine gentle and mid low shear mixing in one machine

The Vitomix® from Hosokawa Micron is a mid-shear mixer capable of ultra-short cycle times with up to 8 times more transport volume than conventional ribbon screw mixers. It is also known as a ribbon screw blender, also has a wider range of operation using tip speeds from 0.4 m/s to 6.0 m/s. This multi-functional mixer combines gentle mixing and mid to low shear in one compact machine. It’s ideal for the addition of liquids and creates a homogenous mixture without using lump breakers.

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