Processes Cocoa and Nut Pastes Continuously

The Spindle Mill HKM from Hamburg Dresdner Maschinenfabriken is engineered for the precise fine and super fine grinding of cocoa liquor, nuts, and tahina. This continuous working mill optimizes production lines with its innovative design, combining pressure, friction, and shear forces. Designed for cocoa processors and nut paste producers, it efficiently handles products like almond butter, chocolate, and hummus. It features throughput levels of up to 2000 kg/h, driven by an advanced PLC-controlled system for seamless integration into your operations. The wear-resistant stainless steel construction, reversible grinding pot, and automatic temperature control enhance both durability and product consistency. The HKM conforms with EU machinery guidelines, ensuring compliance while providing energy efficiency with reduced cooling and warm water consumption. For added flexibility, it integrates easily with complementary equipment such as the Beater Blade Mill SMM. Enjoy the advantage of Hamburg Dresdner’s robust engineering support for all customization needs.

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Processes and Reduces Particle Size in Powders

The Uni-Mill M20-B from Hanningfield is an engineered-to-order conical mill designed for high-capacity production. Utilizing an over-driven milling system, it processes and reduces particle sizes efficiently with a throughput of up to 1,800 kg/hr. Featuring a 203mm screen and 4.0kW motor set at 1480RPM, the M20-B offers variable speed for optimized control. It adeptly handles powders and granules in industries such as pharmaceuticals, food, chemicals, and nuclear, producing tablets, capsules, and various powdered products. Constructed from 316L stainless steel, it ensures durability and resistance to corrosion, suitable for GMP and FDA-compliant operations. Equipped with customizable tooling and mounting options, it seamlessly integrates into your production line, tailored to meet specific process requirements.

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Accurately Doses and Feeds Powder Materials

The Rotodoser from Hanningfield is a high-precision rotary dosing valve designed to accurately feed and weigh powder materials in demanding environments. This machine stands out due to its dual-rotor system—one controlled by a motor and the other by a pneumatic actuator—providing fine-tuned dosing accuracy up to ±10 grams. It’s ideally suited for applications ranging from pharmaceutical tablets and protein supplements to powdered sugar and spice mixes. The Rotodoser efficiently integrates into existing production lines with upper and lower connection compatibility and features a user-friendly HMI for setting target weights, ensuring optimal performance in both continuous and high-accuracy operations.

Fabricated from stainless steel EN 1.4404 (AISI 316L) with FDA-compliant non-metallic parts, the Rotodoser ensures compliance and durability in pharmaceutical, food, chemical, and nutraceutical industries. With sizes ranging from DN 100 to DN 300, it supports customization to fit specific process requirements. Additionally, it holds GMP design and ATEX certifications, providing assurance for safe and compliant operations. Designed for ease of cleaning and maintenance, all contact parts are easily dismantled, and a full set of documentation accompanies each unit, supporting regulatory and quality assurance needs.

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Screens and De-lumps Powders Efficiently

The Kwik-Sift series from Hanningfield, including the KS05, KS10, and KS20 models, offers innovative centrifugal sifters tailored for efficient powder screening and de-lumping across diverse industries such as pharmaceuticals, nutraceuticals, and food and beverage. These sifters utilize a rotating mesh drum to deliver fast and effective screening, ensuring material integrity by filtering out foreign objects like nuts, bolts, and cable ties.

With applications ranging from powdered antibiotics to protein powders and powdered metals, the Kwik-Sift enhances purity and consistency in end-products. Its impressive processing capacity ranges between 5 to 23,000 kgs/hr, depending on the model, making it suitable for both small-scale and large-scale operations.

Designed for easy integration into your production line, the Kwik-Sift can be mounted in-line or used in a standalone configuration. It supports continuous, high-speed, in-line operations and features options for customization, including various mesh sizes and ATEX compliance for explosive environments.

Built from 316L and 304 stainless steel with FDA-compliant seals, this equipment ensures durability and corrosion resistance while maintaining GMP standards. Ease of maintenance is a hallmark, with quick mesh changes and optional breaker bars for de-lumping. Hanningfield also provides comprehensive engineering support to tailor each unit to specific process requirements.

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Controls Dust and Unloads Sacks Efficiently

The Sack Tip Station from Hanningfield Process Systems is engineered to enhance manual unloading operations while maintaining strict dust control standards in pharmaceutical, food, and chemical processing environments. This equipment is constructed from robust 316L stainless steel with FDA-compliant seals, ensuring hygiene and durability. The station features an integrated dust extraction hood that efficiently captures particulates, protecting both operators and the surrounding process area. Designed for seamless integration into existing production lines, it accommodates manual and batch operations, facilitating the handling of diverse powder types, from pharmaceutical granules to chemical additives.

Capable of handling various product types, this station supports gravity and vacuum-based conveying systems, making it adaptable to different production scales and specifications. Its compliance with industry standards, including availability of full validation documentation like FS/DS, FAT, SAT, and IQ/OQ, makes it suitable for regulated industries seeking high-quality, controlled environments. Additionally, with customizable design options, the Sack Tip Station can be tailored to meet specific operational requirements, ensuring optimal performance and safety in various industrial applications.

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Automates Material Conveyance and Transfer

The Uni-Vac V30 from Hanningfield is an ultra-hygienic vacuum conveyor crafted for efficient material handling across diverse industries, including pharmaceuticals and food processing. Its seam-welded hopper, customizable and free of crevices, ensures fast cleaning and minimal contamination risk, vital for maintaining product integrity in GMP environments. Operating without compressed air, this electric pump-driven unit supports continuous operation with a throughput of up to 2000 kgs/hr, making it ideal for high-speed production lines. The V30 integrates seamlessly into existing setups for operations like conveying, loading, and unloading powders and granules. Constructed from 316L stainless steel, the unit offers excellent corrosion resistance and meets stringent industry standards. Additionally, its clamp assembly allows easy disassembly for maintenance, while sloped hopper sides maximize capacity without increasing height, offering a tailored fit for your facility’s needs.

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Gently mixing with perfect accuracy

The Vrieco-Nauta® conical screw mixer from Hosokawa Micron is a convective mixer with high mixing efficiency and accuracy for large volumes of up to 100.000 liters, specially designed for segregative, free-flowing powders and pastes. The conical vessel design allows a wide range of filling capacities and the mass flow characteristic design minimizes segregation upon discharge. Because there are no horizontal internal surfaces, products are completely discharged, minimizing product loss and providing for easy cleaning. Suitable for a wide range of processing activities in the pharmaceutical, food, plastic, metals & minerals, nuclear, chemical, pigments and coatings industries.

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Gentle drying of temperature-sensitive products

The Vrieco-Nauta® conical screw vacuum dryer from Hosokawa Micron is a universal batch dryer, capable of drying volumes ranging from 5 to 22 000 liters, suitable for powders, granules, pastes, viscous slurries, heavy and sticky products. Specially designed for heat-sensitive products or products that contain solvents that are toxic or explosive. It can also be used for vacuum operations such as reaction/crystallization, heating/cooling,
sterilization, liquid/solid separation and de-aeration. Controlling the moisture content by monitoring the weight of condensate or using the Hosokawa sampler for taking samples from the product inside the dryer under vacuum.

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Continuous mixing, agglomerating, drying and cooling

The Schugi® Flexomix agglomeration system is a combination of two proven Hosokawa Micron technologies: the Flexomix continuous mixer and agglomerator, and the Schugi® fluid bed dryer and cooler. This combined design provides optimal process control and makes this combination the ultimate powder processing solution. The system is controlled using a state-of-the-art integrated control system based on PLC and SCADA systems. It produces instant agglomerates with an open, raspberry-like structure, good solubility and good flow characteristics. Moreover, it has been designed as a stationary unit without any moving parts making it perfect for scaling up to almost any size. The system is suited for powders, granules, agglomerates, and pellets. Often used in the food industry, pharmaceutical and chemistry.

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