Continuous paddle dryer for rapid and effective indirect drying

This continuous paddle dryer from Hosokawa Micron is a high-speed dryer. It consists of a fixed cylindrical chamber with an eccentric agitator inside and two independent movements, perfectly capable of rotating on its own axis and tangentially to the cylindrical chamber too.

It has a patented jet rotor design, which allows the injection of a gas or liquid through the paddles and into a thin layer of material as it spirals along the cylindrical wall of the unit. This continuous paddle dryer is designed to be utilized with a variety of heat sources and for other numerous applications, not to mention its speed and effectiveness.

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Gently mixing with perfect accuracy

The Vrieco-Nauta® conical screw mixer from Hosokawa Micron is a convective mixer with high mixing efficiency and accuracy for large volumes of up to 100.000 liters, specially designed for segregative, free-flowing powders and pastes. The conical vessel design allows a wide range of filling capacities and the mass flow characteristic design minimizes segregation upon discharge. Because there are no horizontal internal surfaces, products are completely discharged, minimizing product loss and providing for easy cleaning. Suitable for a wide range of processing activities in the pharmaceutical, food, plastic, metals & minerals, nuclear, chemical, pigments and coatings industries.

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Reliable predictions from only 0.3 liters powder contents

The Vrieco-Nauta® Minimix lab mixer is a 3-liter conical screw mixer from Hosokawa Micron and has the same advantages as the production size Hosokawa Vrieco-Nauta mixer: High mixing accuracy, gentle mixing, complete discharge and flexible filling range. Already giving reliable predictions from only 0.3 liters powder contents, specially designed for segregative, free-flowing powders and pastes in a batch process. Suitable for a wide range of processing activities in the pharmaceutical, food, plastic, metals & minerals, nuclear, chemical, pigments and coatings industries.

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More control in your flash drying system

The Micron Dryer flash dryer, Drymeister® (DMR-H) from Hosokawa, can dry temperature-sensitive products, safely, even under increased temperatures, in a matter of seconds. Process parameters like classifier speed and outlet temperature can be adapted to control moisture content and particle size of the end product. The drying system is very flexible, handling moisture content fluctuations from a few % up to more than 80% in suspensions, slurries, pastes, dough, filter cakes and wet powders. The Drymeister® requires 75% less space and uses about 30-40% less energy per kilogram of evaporated water than conventional methods. The Flash combines drying system can be used in different industries such as the food industry, the chemical industry with applications in products such as pesticides, inorganic pigments and fish feed.

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Mixing and freeze-drying in one step

The active freeze dryer from Hosokawa Micron uses very low temperatures and a vacuum to dry your product and to obtain it in very good quality. Due to the low temperatures usage the damage of heat sensitive products, such as enzymes, flavors, proteins, vitamins and so on is avoided. Hand traditional tray-type freeze dryers are slow and labor-intensive. Hosokawa’s Active Freeze Dryer ® eliminates these drawbacks.
Typical applications include pharmaceuticals like antibiotics, collagens, APIs and electrolytes; Food industry and in special materials like nanomaterials, polymers, ceramics, pigments, fillers, limestone, catalysts, glass powder and salts.

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Grinds and Classifies Powders and Granules

Hosokawa Alpine’s industrial mills and classifiers are globally recognized for their precision in grinding and classifying powders and granules. Utilizing advanced milling and classifier technology, they ensure consistent particle size for applications ranging from pharmaceuticals to food processing. With applications in mineral raw materials, chemicals, and recycling, these machines handle diverse products like quartz, acetaminophen, and whey protein powder. Operating continuously and at high speed, they are PLC-controlled for seamless integration into your production line. Designed for efficiency, they feature variable-speed motors that reduce energy consumption, and are available in stainless steel to ensure corrosion resistance. Maintenance is streamlined with an included CIP system, while customization options offer tailored solutions to meet specific production requirements. Meeting GMP and FDA standards, Hosokawa Alpine provides equipment that upholds compliance and quality in sensitive industries.

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Dries, Mixes, and Reacts Industrial Powders and Slurries

The Nauta Vacuum Dryer and Conical Paddle Dryer from Hosokawa Micron are engineered-to-order solutions ideal for industries facing the challenges of handling heavy, sticky, or heat-sensitive materials. These dryers utilize an advanced vacuum drying principle, where the material is indirectly heated and agitated to accelerate drying without compromising the product integrity. This technology is crucial in applications like paracetamol and ibuprofen production, lithium-ion cathode manufacturing, and toner processing.

Capable of processing powders, granules, pastes, and slurries in batch, pilot, or continuous operations, these dryers ensure uniform drying and mixing, even for toxic or explosive materials. They support low vacuum operations and are integrated seamlessly into existing production lines with automation via PLC controls for efficient workflow and remote monitoring.

Energy efficiency is a central focus, with optimized motor control reducing consumption by up to 30%, minimizing operational costs and environmental impact. Constructed with high-grade stainless steel or Hastelloy, they provide excellent corrosion resistance, catering to the stringent demands of chemical, pharmaceutical, and nuclear applications.

Compliant with GMP and FDA standards, they ensure the highest safety and quality levels. The integrated CIP/SIP systems facilitate quick, thorough cleaning, minimizing downtime and maintaining contamination-free environments. Hosokawa Micron offers comprehensive customization and engineering support, tailoring the equipment specifications to meet specific throughput and processing requirements, ensuring optimal performance for your operational needs.

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Mixes and Agglomerates Cohesive Powders and Liquids

The Cyclomix High Shear Impact Mixer from Hosokawa Micron is engineered for professionals in food, chemical, and pharmaceutical industries requiring precision mixing and agglomeration. Featuring a conical vessel with a central high-speed rotor, it efficiently disperses cohesive powders and liquids, achieving superior homogeneity with ultra-short processing times. Its design incorporates centrifugal forces to elevate and mix materials, while an impact blade manages particle size distribution, making it ideal for producing products like instant soup powder, DPI capsules, and toner cartridges. Operating with volumes from 100 ml to 2000 liters, the Cyclomix enables effective heat transfer for precise thermal processing and agglomeration. It offers advanced automation with PLC integration, ensuring seamless batch operations. Built with options for stainless steel construction, it supports stringent compliance with industry standards. With a focus on maintenance ease, optional cleaning systems facilitate quick, contamination-free operations, backed by customizable engineering support for unique production requirements.

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Mixes and Enhances Powders with Precision

The Nobilta Super High Shear Mixer from Hosokawa Micron is a state-of-the-art device engineered for precise powder processing. What sets the Nobilta apart is its ability to combine mixing, composing, surface treatment, and spheronization in a single, efficient process. Utilizing a high-speed rotor system operating at up to 30 m/s, it exerts equal impact, compression, and shear forces on individual particles, ensuring uniform processing without the need for binders. This mixer is ideal for a range of applications, including the production of pouch cell electrodes and epoxy resins, and finds use in industries such as pharmaceuticals, catalysts, and cosmetics. Its compact design supports batch operations and accommodates from nano to micron-sized particles, offering versatility in handling various materials, including heat-sensitive and sticky substances. Equipped with a water-cooled jacket, the Nobilta maintains consistent processing temperatures, which prevents degradation during high-energy tasks. Models are available to suit different production scales, ensuring integration into any workflow. With easy dismantling for maintenance and optional materials like hard-surfaced or ceramic-lined components, the Nobilta Super High Shear Mixer is both efficient and adaptable for any powder processing challenge.

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Reduces and Mixes Diverse Solid and Powder Materials

The industrial choppers and disintegrators by Hosokawa Micron are expertly engineered to provide robust solutions for size reduction and mixing across a wide range of industries, including chemicals, food, pharmaceuticals, and more. These machines efficiently handle solid, powder, and granule forms, making them ideal for light to heavy-duty processing tasks in small to medium-sized operations. Designed with versatility in mind, they execute precise chopping and disintegration using advanced cutting mechanisms, ensuring uniformity in particle size distribution.

Applications include processing materials such as corn gluten meal, titanium dioxide, cocoa powder, and whey protein isolate, with the capability to manage substances from soft organic compounds to hard mineral particles. The choppers and disintegrators integrate seamlessly with upstream and downstream equipment, facilitating smooth and continuous operation within existing production lines.

With variable-speed motor options, these machines optimize energy consumption, reducing operational costs while maintaining processing precision. For industries with specific compliance requirements, options in material construction are available to ensure chemical compatibility and corrosion resistance.

Additionally, the equipment is designed with ease of maintenance in mind, including access points for routine inspections and cleaning, as well as compatibility with Clean-in-Place (CIP) systems for contamination-free maintenance. Customization options such as rotor speeds and chamber configurations are available to meet unique processing demands, and Hosokawa Micron offers comprehensive engineering support to tailor solutions to specific customer needs.

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