Delivers high-quality homogeneous compounds

TURBULA^® from WAB-GROUP^® is a 3D shaker mixer specially designed for uniform mixing of powdery substances with varying particle sizes and specific weights. It can accommodate both wet and dry components or different wet ingredients.

The unique three-dimensional movement involving rotation, translation, and inversion is designed per the Schatz geometric theory. It sets the mixing container into a constantly changing, rhythmically pulsing motion, exposing the chemical product to dynamic and homogeneous mixing. Various configurations of the 3D shaker mixer can accommodate container volumes from 0.1-55 liters, making them well-suited for diverse industries from battery manufacturing, research and development, to chemical plants.

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Compact high impact mixer for large volumes

The Schugi® Flexomix from Hosokawa Micron is a high-impact mixer developed to achieve a highly homogeneous mixture of powders and liquids. It is unlike any other continuous mixer with its vertical cylindrical chamber and vertical rotating shaft and is capable of handling high volumes of product. Its high rotational speed and turbulent mixing keep the mixer chamber clean; it provides accurate dosing of both liquid and solid components and is suitable for even the stickiest of media. Liquids of varying viscosity and steam can be added using atomizing nozzles mounted to the upper part of the chamber just above the upper mixing blades.

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Mixing and freeze-drying in one step

The active freeze dryer from Hosokawa Micron uses very low temperatures and a vacuum to dry your product and to obtain it in very good quality. Due to the low temperatures usage the damage of heat sensitive products, such as enzymes, flavors, proteins, vitamins and so on is avoided. Hand traditional tray-type freeze dryers are slow and labor-intensive. Hosokawa’s Active Freeze Dryer ® eliminates these drawbacks.
Typical applications include pharmaceuticals like antibiotics, collagens, APIs and electrolytes; Food industry and in special materials like nanomaterials, polymers, ceramics, pigments, fillers, limestone, catalysts, glass powder and salts.

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Experiment with cohesive powders on a lab scale

The Hosokawa Micron high shear impact mixer 1 liter is a downsized Cyclomix lab model, with a working volume of typical 0.3 – 1 liters powder content, mainly used for cohesive powders. Using frequency control, any mixing process can be imitated on this small-scale mixer: from slow speed pre-blending to high-speed coating, agglomeration, and dispersion.
It is used in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion in the batch process.
Combining different processes in one single machine and is the ideal choice for intensive thermal processing of high energy input; high degree of dispersion and homogeneity and ultra-short cycle times.

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Seals and Cuts Foil Liners for Jars

The 4 Head Conduction Jar Sealing Machine from Kulp Makina is designed to meet the high demands of sealing applications in the food, beverage, and consumer goods sectors. Utilizing conduction sealing technology, this machine precisely cuts and seals foil liners onto glass and plastic jars, ensuring airtight packaging for products like jams, sauces, and cosmetics. Each of its four sealing heads operates independently yet synchronously, facilitating continuous, high-speed production capacities of up to 3,000 packages per hour.

Equipped with a user-friendly touch screen, the machine allows operators to easily adjust liner positioning based on jar neck diameter. This feature, combined with easy-to-change liner rolls and Festo pneumatic components, enhances operational efficiency. Constructed from 304L stainless steel and anodized aluminum, the machine is built for durability while ensuring maintenance simplicity through its design that incorporates a no container-no seal system.

The 3-meter conveyor, with adjustable side rails, supports various package sizes, integrating seamlessly into existing production lines. Operating with a three-phase electrical connection and air consumption of 800 liters per minute at maximum speed, the machine’s energy settings are optimized for resource savings without compromising performance.

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Stores and Manages Bulk Material Efficiently

The Aluminum Surge Bins from Coperion K-Tron are engineered for seamless integration into your production line, addressing storage and material handling needs across various industries. With working volumes from 425 to 2125 liters, these bins facilitate the reliable storage of solids, powders, and granules for continuous operations. The design incorporates a steep 60-degree slope for optimized material flow, essential in preventing blockages. Enhanced with quick release hold-down straps and an internally-filtered vent, they ensure secure lid fitting and effective ventilation. Ideal for applications ranging from polyethylene pellets to pharmaceutical tablets, the bins are constructed from durable aluminum with steel support legs, ensuring longevity and corrosion resistance in demanding environments. Compatible with Coperion K-Tron’s Series II 2400 receivers, these units are easily integrated with existing material handling systems, providing a streamlined approach to pre-processing and processing departments.

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Mixes, Separates, and Weighs Bulk Materials

The MIX-A-LOT Bulk Material Mixer from Coperion excels in streamlining complex production processes by combining mixing, weighing, and separation into one efficient system. This mechanical mixer is designed to handle a diverse range of materials, from polypropylene pellets and ABS plastic resin to protein powder and calcium carbonate. It operates on a principle of low circumferential velocities paired with an optimized rotor and housing gap, ensuring gentle handling of materials without compromising their integrity. With a throughput capacity of up to 5 tons per hour and options for ATEX compliance, it is ideal for the plastics, food, and pharmaceutical industries.

The MIX-A-LOT seamlessly integrates with upstream conveyors and loss-in-weight feeders, optimizing production lines for both manual batch and high-speed operations. Its design boasts easy access for cleaning and maintenance, featuring a large inspection door and an electro-polished mixing chamber for contamination-free transitions. Engineered for durability, the MIX-A-LOT supports customization to match specific production requirements, and its intelligent control system ensures precise dosing and weighing accuracy.

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Accurately Meters and Blends Material Components

The ProRate PURE Feeders and ProBlend Mixers from Coperion K-Tron are engineered to deliver precise metering and blending of ingredients in plastics processing applications. This modular system is unique for its ability to seamlessly integrate up to six feeders, offering flexibility for diverse material handling needs. The ProBlend Mixer utilizes a central stand design facilitating effortless grouping of feeders, while the ProRate PURE Blender introduces gravimetric blending for enhanced accuracy. These units are ideal for applications ranging from PVC pipes and bioplastics to TPE seals and chocolate coatings. With its modular design, users can efficiently calibrate and adapt to changing production demands without disruption.

Suitable for continuous, on-machine, or central station operations, the ProRate PURE series supports high-precision blending. Equipped with interchangeable auger sizes and constructed with durable cast aluminum or stainless steel, the feeders ensure operational longevity and material compatibility. The microprocessor-based controller enhances operational automation, while optional DC motor drives reduce energy consumption. Though not CE compliant, the feeders and mixers are engineered for ease of cleaning and maintenance, featuring quick-release clamps and swing-away motor designs. Coperion K-Tron also offers customization options to tailor the system to specific industry requirements, supported by engineering expertise to ensure seamless integration into existing production lines.

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