High-speed, intensive paddle mixer and agglomerator

The Cyclomix® from Hosokawa Micron is a multi-purpose high-shear impact mixer. It combines different processes in one single machine and is the ideal choice for intensive thermal processing of high energy input; high degree of dispersion and homogeneity and ultra-short cycle times.
The mixing vessel is conical shaped and has a central rotor that rotates at a speed up to 30 m/s. The speed of the rotor creates centrifugal forces that push the product to the vessel wall where the shape of the vessel causes an upward movement.

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Gently mixing with perfect accuracy

The Vrieco-Nauta® conical screw mixer from Hosokawa Micron is a convective mixer with high mixing efficiency and accuracy for large volumes of up to 100.000 liters, specially designed for segregative, free-flowing powders and pastes. The conical vessel design allows a wide range of filling capacities and the mass flow characteristic design minimizes segregation upon discharge. Because there are no horizontal internal surfaces, products are completely discharged, minimizing product loss and providing for easy cleaning. Suitable for a wide range of processing activities in the pharmaceutical, food, plastic, metals & minerals, nuclear, chemical, pigments and coatings industries.

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Reliable predictions from only 0.3 liters powder contents

The Vrieco-Nauta® Minimix lab mixer is a 3-liter conical screw mixer from Hosokawa Micron and has the same advantages as the production size Hosokawa Vrieco-Nauta mixer: High mixing accuracy, gentle mixing, complete discharge and flexible filling range. Already giving reliable predictions from only 0.3 liters powder contents, specially designed for segregative, free-flowing powders and pastes in a batch process. Suitable for a wide range of processing activities in the pharmaceutical, food, plastic, metals & minerals, nuclear, chemical, pigments and coatings industries.

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Gentle drying of temperature-sensitive products

The Vrieco-Nauta® conical screw vacuum dryer from Hosokawa Micron is a universal batch dryer, capable of drying volumes ranging from 5 to 22 000 liters, suitable for powders, granules, pastes, viscous slurries, heavy and sticky products. Specially designed for heat-sensitive products or products that contain solvents that are toxic or explosive. It can also be used for vacuum operations such as reaction/crystallization, heating/cooling,
sterilization, liquid/solid separation and de-aeration. Controlling the moisture content by monitoring the weight of condensate or using the Hosokawa sampler for taking samples from the product inside the dryer under vacuum.

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Experiment with cohesive powders on a lab scale

The Hosokawa Micron high shear impact mixer 1 liter is a downsized Cyclomix lab model, with a working volume of typical 0.3 – 1 liters powder content, mainly used for cohesive powders. Using frequency control, any mixing process can be imitated on this small-scale mixer: from slow speed pre-blending to high-speed coating, agglomeration, and dispersion.
It is used in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion in the batch process.
Combining different processes in one single machine and is the ideal choice for intensive thermal processing of high energy input; high degree of dispersion and homogeneity and ultra-short cycle times.

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Fast-drying in a compact, multi-functional design

The Conical Paddle Dryer from Hosokawa Micron is a vertical, centrally-driven dryer that combines extremely fast drying rates with a compact design. This combination of several processes in one vessel offers savings on investment costs, labor and space.
Originally designed for vacuum drying of solid-based materials, but can be used in a wide range of other applications requiring thermal processing or vacuum treatment of solids.

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Combine gentle and mid low shear mixing in one machine

The Vitomix® from Hosokawa Micron is a mid-shear mixer capable of ultra-short cycle times with up to 8 times more transport volume than conventional ribbon screw mixers. It is also known as a ribbon screw blender, also has a wider range of operation using tip speeds from 0.4 m/s to 6.0 m/s. This multi-functional mixer combines gentle mixing and mid to low shear in one compact machine. It’s ideal for the addition of liquids and creates a homogenous mixture without using lump breakers.

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Grinds and Classifies Powders and Granules

Hosokawa Alpine’s industrial mills and classifiers are globally recognized for their precision in grinding and classifying powders and granules. Utilizing advanced milling and classifier technology, they ensure consistent particle size for applications ranging from pharmaceuticals to food processing. With applications in mineral raw materials, chemicals, and recycling, these machines handle diverse products like quartz, acetaminophen, and whey protein powder. Operating continuously and at high speed, they are PLC-controlled for seamless integration into your production line. Designed for efficiency, they feature variable-speed motors that reduce energy consumption, and are available in stainless steel to ensure corrosion resistance. Maintenance is streamlined with an included CIP system, while customization options offer tailored solutions to meet specific production requirements. Meeting GMP and FDA standards, Hosokawa Alpine provides equipment that upholds compliance and quality in sensitive industries.

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Dries, Mixes, and Reacts Industrial Powders and Slurries

The Nauta Vacuum Dryer and Conical Paddle Dryer from Hosokawa Micron are engineered-to-order solutions ideal for industries facing the challenges of handling heavy, sticky, or heat-sensitive materials. These dryers utilize an advanced vacuum drying principle, where the material is indirectly heated and agitated to accelerate drying without compromising the product integrity. This technology is crucial in applications like paracetamol and ibuprofen production, lithium-ion cathode manufacturing, and toner processing.

Capable of processing powders, granules, pastes, and slurries in batch, pilot, or continuous operations, these dryers ensure uniform drying and mixing, even for toxic or explosive materials. They support low vacuum operations and are integrated seamlessly into existing production lines with automation via PLC controls for efficient workflow and remote monitoring.

Energy efficiency is a central focus, with optimized motor control reducing consumption by up to 30%, minimizing operational costs and environmental impact. Constructed with high-grade stainless steel or Hastelloy, they provide excellent corrosion resistance, catering to the stringent demands of chemical, pharmaceutical, and nuclear applications.

Compliant with GMP and FDA standards, they ensure the highest safety and quality levels. The integrated CIP/SIP systems facilitate quick, thorough cleaning, minimizing downtime and maintaining contamination-free environments. Hosokawa Micron offers comprehensive customization and engineering support, tailoring the equipment specifications to meet specific throughput and processing requirements, ensuring optimal performance for your operational needs.

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Mixes and Coats Powders Continuously

The Modulomix Horizontal Paddle Mixer from Hosokawa Micron is a versatile, continuous mixing solution designed for a wide range of industries, including chemicals, pharmaceuticals, food, and minerals. This mixer stands out for its ability to handle fine and cohesive powders with precision, thanks to its adjustable rotor speed and modular design. Its working principle involves a horizontal cylindrical chamber where a paddle agitator creates intensive agitation, ensuring homogeneous mixtures with short residence times.

Ideal for processing a variety of applications such as magnesium stearate blending and lecithin-coated protein powder, the Modulomix exhibits high heat transfer efficiency, limited temperature increases, and minimal residue amount. It supports processing capacities ranging from 2 kg/h to 200 kg/h, with optional heating and cooling jackets for process control. Integrating seamlessly into production lines, the mixer is PLC-controlled, offering variable shear conditions and easy adaptability to multiple mixing regimes.

Constructed with options for sanitary setups and made from high-quality materials for corrosion resistance, it can efficiently mix powders and slurries in continuous operations. The design ensures fast start-up and shutdown protocols, simplifies maintenance with excellent cleanability, and is compatible with PAT tools for process monitoring. This mixer provides an innovative solution to enhance productivity and flexibility in demanding industrial environments.

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